Friday, 6-February-2015

Citroen Zx Gearbox replace

BG
KΠΎΠ»Π°Ρ‚Π° - ZX 1.4i `95 - Π·Π°Ρ€Π°Π΄ΠΈ ΡΠ²ΡŠΡ€ΡˆΠΈΠ»ΠΎ масло Π²ΡŠΡ‚Ρ€Π΅ Π² скоростната кутия станал ΠΌΠ°Ρ€ΠΌΠ°Π»Π°Π΄
ΠžΡ€ΠΈΠ³ΠΈΠ½Π°Π»Π½Π° кутия: Π½ΠΎΠΌΠ΅Ρ€ 0281 01 330070A
ΠžΡ‚ ΠΌΠΎΡ€Π³Π° куия: Π½ΠΎΠΌΠ΅Ρ€ 0281 01 330070B
Π’ΠΎΠ²Π° са Ρ€Π΅Ρ„Π΅Ρ€Π΅Π½Ρ‚Π½ΠΈΡ‚Π΅ Π½ΠΎΠΌΠ΅Ρ€Π° Π½Π° ситроСн ΡΡŠΡ€Π²ΠΈΠ·Π½Π°Ρ‚Π° страница. Π Π°Π·Π»ΠΈΠΊΠ°Ρ‚Π° Π±Π΅, Ρ‡Π΅ ΠΎΡ€ΠΈΠ³ΠΈΠ½Π°Π»Π½Π°Ρ‚Π° сС Ρ…Π²Π°Ρ‰Π°Ρ‰Π΅ с Π΅Π΄ΠΈΠ½ Π±ΠΎΠ»Ρ‚ ΠΏΠΎΠ²Π΅Ρ‡Π΅, Π° Π½ΠΎΠ²Π°Ρ‚Π° остана Π΅Π΄ΠΈΠ½ ΠΎΡ‚Π²ΠΎΡ€ ΠΏΠΎΠ²Π΅Ρ‡Π΅ извън ΠΊΠΎΠΆΡƒΠΊΠ° Π½Π° ΠΌΠΎΡ‚ΠΎΡ€Π°.
И Π΄Π²Π°Ρ‚Π° Π·Π΅Ρ‚ΠΊΠΎΠ²Π΅Ρ†Π°, стария ΠΈ новия, бяха ΠΏΠΎ 1.4 Π½ΠΎ Ρ‚ΠΎΠ·ΠΈ ΠΊΠΎΠΉΡ‚ΠΎ Π±Π΅ Π΄ΠΎΠ½ΠΎΡ€ Π½Π° кутия Π±Π΅ пълна инТСкция ΠΎΡ‚ 1997. Π”ΠΈΡ„Π΅Ρ€Π΅Π½Ρ†ΠΈΠ°Π»ΠΈΡ‚Π΅ ΠΊΠ°Ρ‚ΠΎ Π±Ρ€ΠΎΠΉ зъби - 14Ρ…60 - Π΅Π΄Π½Π°ΠΊΠ²ΠΈ, Π·ΡŠΠ±Π½ΠΈΡ‚Π΅ ΠΏΡ€Π΅Π΄Π°Π²ΠΊΠΈ Π½Π° Π΄Π°Ρ‚Ρ‡ΠΈΠΊΠ° Π·Π° Π΄Π²ΠΈΠΆΠ΅Π½ΠΈΠ΅ бяха 1:1 Π΅Π΄Π½ΠΈ ΠΈ ΡΡŠΡ‰ΠΈ

EN The car - ZX 1.4i `95 - because of lost gearbox oil it has “left the building”. The owner manage to recover the car home only on 5th.
OEM No: 0281 01 330070A
From scrap yard box No:0281 01 330070B
That are reference numbers from service.citroen.com for both cars - that with the problem and the spare parts one. The second one was from 1997-car, and only difference was one bolt extra for the original one, and the “new” one has one extra mounting hole.
Final gears was - 14Ρ…60 - equal, VSS sensor gear ration 1:1

ΠŸΡ€Π΅Π΄ΠΈΡΠ»ΠΎΠ²ΠΈΠ΅: / Preface

Π°ΠΊΠΎ Π½Π΅ искатС Π΄Π° Π²ΠΈΠ΄ΠΈΡ‚Π΅ ситуация ΠΊΠ°Ρ‚ΠΎ Ρ‚Π°Π·ΠΈ / if you do not wish to jump in situation like that:
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BGΠ΅ ΠΆΠ΅Π»Π°Ρ‚Π΅Π»Π½ΠΎ Π½Π° всСки 60 000ΠΊΠΌ Π΄Π° си смСнитС ΠΌΠ°ΡΡŠΠ»Ρ†Π΅Ρ‚ΠΎ,ΠΈΠ»ΠΈ ΠΏΠΎΠ½Π΅ Π΄Π° Π³ΠΎ ΠΏΠΎΠΏΡ€Π΅Π³Π»Π΅ΠΆΠ΄Π° Π½Π° ΠΊΠ°ΠΊΠ²ΠΎ Π΄Π΅Ρ€Π΅Π΄ΠΆΠ΅ Π΅.Π’ΠΎ Π΅ Ρ‚ΠΈΠΏ 75/80-90W ΠΈΠ»ΠΈ Π·Π° ΠΊΠΎΠ½ΠΊΡ€Π΅Ρ‚Π½Π°Ρ‚Π° ΠΊΠΎΠ»Π° си Π²ΠΈΠΆΡ‚Π΅ Π² ΠΊΠ½ΠΈΠΆΠΊΠ°Ρ‚Π°, Ρ‚ΠΎΡ‡Π½ΠΎ какъв Ρ‚ΠΈΠΏ Π΅. Π‘ΠΏΠ΅Ρ†ΠΈΠ°Π»Π½ΠΎ Π½Π° Π·Π΅Ρ‚ΠΊΠΎ ΠΏΡ€ΠΎΠ±ΠΊΠΈΡ‚Π΅ са:
ENyou should check your gearbox oil. In that particular ZX was 75/80-90W but in other case refer to the car manual. Oil level check points are:

BG
- ΠΌΠ°Ρ…Π°Ρ‚Π΅ лСвия ΠΏΠΎΠ΄ΠΊΠ°Π»Π½ΠΈΠΊ, ΠΏΠΎ-Ρ‚ΠΎΡ‡Π½ΠΎ Ρ…ΠΎΡ€ΠΈΠ·ΠΎΠ½Ρ‚Π°Π»Π½Π°Ρ‚Π° пластмаса(Π½Π° някои Π΄ΠΎΡ€ΠΈ ΠΈΠΌΠ° ΠΎΡ‚Π²ΠΎΡ€ Π² нСя ΠΈ няма Π½ΡƒΠΆΠ΄Π° Π΄ΠΎΡ€ΠΈ Π΄Π° ΠΌΠ°Ρ…Π°Ρ‚Π΅)
EN
- remove the left under fender plastic(some of them has originally “window” so you do not have to remove anything)
BG
- Π½Π° Π½ΠΈΠ²ΠΎΡ‚ΠΎ Π½Π° срСдата Π½Π° кутията Π² ляво ΠΈΠΌΠ° ΠΊΠ°ΠΏΠ°Ρ‡ΠΊΠ° с ΠΎΡ‚Π²ΠΎΡ€ Π·Π° ΠΊΠ²Π°Π΄Ρ€Π°Ρ‚ 10(ΡΡŠΡˆΠΈΡΡ‚ Π΅ ΠΈ Π΄ΠΎΠ»Ρƒ Π½Π° Π΄ΠΈΡ„Π΅Ρ€Π΅Π½Ρ†ΠΈΠ°Π»Π° Π·Π° ΠΈΠ·Ρ‚ΠΎΡ‡Π²Π°Π½Π΅)
EN
- somewhere in the middle you can see the oil plug with square key 10

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BGΡ€Π΅Π·ΡƒΠ»Ρ‚Π°Ρ‚Π° ΠΎΡ‚ обСзмасляванСто, вслСдствиС Π½Π° ΠΏΡ€Π΅Ρ†Π°ΠΊΠ°Π½ΠΈ сСмСринги
ENthe result of oil drain, because of wear oil seals on the drive shafts
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BGΠΈΠ·ΠΏΠΈΠ»Π΅Π½ΠΈ Π²ΠΎΠ΄Π°Ρ‡ΠΈ, скороститС “ΠΈΠ·Ρ‚ΡŠΡ€Π²Π°Ρ‚” ΠΈ ΠΌΡƒΡ„ΠΈΡ‚Π΅ Π½Π΅ си ΠΎΡ‚ΠΈΠ²Π°Ρ‚ Π΄ΠΎΠΊΡ€Π°ΠΉ Π½Π° мСстата ΠΊΠ°Ρ‚ΠΎ сС ΠΏΠΎΠ»ΡƒΡ‡Π°Π²Π° слСдната ΠΊΠ°Ρ€Ρ‚ΠΈΠ½ΠΊΠ°:
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BGΡ‚ΡƒΠΊ посочСното зъбно ΠΊΠΎΠ»Π΅Π»ΠΎ Π΅ Π½Π° ΠΈΠ³Π»Π΅Π½ΠΈ Π»Π°Π³Π΅Ρ€ΠΈ ΠΈ сС ΠΌΠ°ΠΆΠ΅ ΠΏΡ€Π΅Π· ΠΎΡ‚Π²ΠΎΡ€ Π² оста, ΡΡŠΠΎΡ‚Π²Π΅Ρ‚Π½ΠΎ ΠΊΠ°Ρ‚ΠΎ няма масло.. няма ΠΊΠ°ΠΊΠ²ΠΎ Π΄Π° ΠΌΠ°ΠΆΠ΅ ΠΈ Ρ‚ΠΎΠ²Π° Π±Π΅ станало Π½Π° Π΅Π΄Π½ΠΎ кСласало, Π·Π°ΠΏΠ΅ΠΊΠ»ΠΎ Π±Π»ΠΎΠΊΡ‡Π΅, ΠΊΠΎΠ΅Ρ‚ΠΎ ΠΏΠΎ ΠΏΡ€ΠΈΠ½Ρ†ΠΈΠΏ трябва Π΄Π° ΠΈΠΌΠ° някаква пластмасова Π²Π»ΠΎΠΆΠΊΠ° Π΄Π° ΠΊΡ€Π΅ΠΏΠΈ ΠΈΠ³Π»ΠΈΡ‚Π΅ Π²Π°Π΄Π΅ΠΉΠΊΠΈ Π·ΡŠΠ±Ρ‡Π°Ρ‚ΠΊΠ°Ρ‚Π° ΠΌΠ°… Ρ‚ΡƒΠΊΠ° сС Π²ΠΈΠΆΠ΄Π° ΠΊΠ°ΠΊΠ²ΠΎ Π±Π΅ останало
ENthat particular gear wheel is on small rolling pins and been lubricate via hole in the axis, so in case there isn`t any oil..you`ve got stuck “block”. There should be some plastic to keep all in order but.. with oil left….

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Как Π΄Π° Ρ€Π°Π·Π³Π»ΠΎΠ±ΠΈΠΌ / how to take it off:

BGИ Π°Π· Ρ‚Π°ΠΊΠ° Π΄Π° сС ΠΊΠ°ΠΆΠ΅ ΠΌΠ΅Ρ‚Π½Π°Ρ… Π΅Π΄Π½ΠΎ ΠΎΠΊΠΎ Π½Π° хСйнса.. ΠΈ ΠΎΡ‚ Ρ‚Π°ΠΌ ΡΡŠΠ±Ρ€Π°Ρ… ΠΌΠ°Π»ΠΊΠΎ ΠΈΠ΄Π΅ΠΉΠΊΠΈ.. , Π½ΠΎ Π½Π΅ Π΄ΠΎΡΡ‚Π°Ρ‚ΡŠΡ‡Π½ΠΎ. разяснСно ΠΈΠ»ΠΈ ΠΏΠΎΠ½Π΅ Π·Π° ΠΌΠ΅Π½ някои Π½Π΅Ρ‰Π° Π½Π΅ бяха Ρ‚ΠΎΡ‡Π½ΠΎ ΠΊΠ°ΠΊΡ‚ΠΎ Ρ‚Π°ΠΌ. Π—Π° Ρ‚ΠΎΠ²Π° Ρ‰Π΅ сподСля Π°Π· ΠΊΠ°ΠΊΠ²ΠΎ ΠΏΡ€Π°Π²ΠΈΡ… пък Π²ΠΈΠ΅ Π°ΠΊΠΎ искатС ΠΌΠΈ вярвайтС
ENI check first the Hyens book, but seems in my case was not 100% as there so.. if you wish be my guest and follow that explanation

BG ΠΏΠΎΠ²Π΄ΠΈΠΊΠ°ΠΌΠ΅ ΠΊΠΎΠ»Π°Ρ‚Π° с ΠΊΡ€ΠΈΠΊ - ΠΈΠ·Π±Ρ€Π°Ρ… Π³Ρ€Π΅Π΄ΠΈΡ‚Π΅ ΠΏΠΎΠ΄ ΠΊΠΎΠ»Π°Ρ‚Π° ΠΈ Π·Π° ΠΏΠΎΠ΄ΠΏΠΎΡ€Π½ΠΎ място ΠΏΠΎΠ»Π·Π²Π°Ρ… ΠΌΠ°Π³Π°Ρ€Π΅Ρ‚ΠΎ ΠΊΠ°Ρ‚ΠΎ Π½Π°ΠΉ-Π·Π΄Ρ€Π°Π²ΠΎ (ΡƒΠΆΠΊΠΈΠΌ).
EN lift with the jack
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BG разчиствамС ΠΎΡ‚Π³ΠΎΡ€Π΅ - Π·Π° Π΄Π° ΠΈΠΌΠ°ΠΌΠ΅ Π΄ΠΎΡΡ‚ΡŠΠΏ Π΄ΠΎ Ρ‚Π°ΠΌΠΏΠΎΠ½Π° Π½Π° скороститС
EN clean the “mess” over to get access to the gearbox rubber pillow
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BGΡ€Π°Π·Π²ΠΈΠ²Π°ΠΌΠ΅ - ΡˆΠ°Ρ€Π½ΠΈΡ€Π°, ΠΊΠΎΡ€ΠΌΠΈΠ»Π½Π°Ρ‚Π° Ρ‰Π°Π½Π³Π°, ΠΈ Π°ΠΊΠΎ искатС Π΄Π° Π²ΠΈ Π΅ ΠΎΠ΄ΠΎΠ±Π½ΠΎ ΠΈ Π±ΠΈΠ°Π»Π΅Ρ‚ΠΊΠ°Ρ‚Π°(Ρ‚ΠΎΠ²Π° ΠΎΡ‚ всяка страна)
ENopen and free up the ball joint, steering rack end,and if you wish to work easy - the rod link (from both sides)
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BGсвалямС стартСра / EN take down the starter unit
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BGΠ‘Π΅Π³Π° - Ρ‚ΡƒΠΊ ΠΊΠ»ΡŽΡ‡ΠΎΠ² ΠΌΠΎΠΌΠ΅Π½Ρ‚ Π΅ слСдния: ΠΈΠ·Π²Π°ΠΆΠ΄Π°Π½Π΅ Π½Π° дясната полуоска Π·Π° Π΄Π° Π΅ лСсСн Π΄Π΅ΠΌΠΎΠ½Ρ‚Π°ΠΆΠ° Π½Π° кутията. Ако Π΅ ΠΊΠ°Ρ‚ΠΎ ΠΏΡ€ΠΈ ΠΌΠ΅Π½ всичко ΠΎΡ€Π³ΠΈΠ½Π°Π»Π΄ΡŠ каиш, слСд 15 Π³ΠΎΠ΄ΠΈΠ½ΠΈ Π½Π΅ ΠΏΠΈΠΏΠ²Π°Π½ стаТ.. Ρ‰Π΅ Π²ΠΈ Ρ€Π°Π·ΠΊΠ°ΠΆΠ° ΠΊΠ°ΠΊ Π΄Π° сС справитС.Но ΠΏΠΎ ΠΏΡ€ΠΈΠ½Ρ†ΠΈΠΏ Π²Π°Π΄ΠΈΠΌ полуоската сСга:
ENHere was one key moment - to take out the right drive shaft which help to take down the gearbox easy.In my case that was 15 years of no touch so it get little ugly but for that later.

BG Π»Π°Π³Π΅Ρ€Π° сС Π΄ΡŠΡ€ΠΆΠΈ с Π΄Π²Π΅ “Π“” ΠΎΠ±Ρ€Π°Π·Π½ΠΈ ΠΊΡƒΠΊΠΈ ΠΊΠ°Ρ‚ΠΎ, Π³Π°ΠΉΠΊΠΈΡ‚Π΅ са ΠΎΡ‚ страната Π½Π° скороститС:
EN the shaft bearing have support on place by two angular screws. The nuts are from the gearbox side
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BG ΠΈΠ·Π΄ΡŠΡ€ΠΏΠ²Π°Ρ‚Π΅ полуоската(Π½Π΅ я свалятС ΠΎΡ‚ страната Π½Π° диска, просто сС ΠΈΠ·Ρ…Π»ΡƒΠ·Π²Π° ΠΎΡ‚ мСТдинния Π»Π°Π³Π΅Ρ€.ΠŸΡ€ΡƒΠΆΠΈΠ½Π°Ρ‚Π° Π½Π° ΠΎΠΊΠ°Ρ‡Π²Π°Π½Π΅Ρ‚ΠΎ ΠΈ откачСния ΡˆΠ°Ρ€Π½ΠΈΡ€ Π²ΠΈ Π΄Π°Π²Π°Ρ‚ свобода Π΄Π° Π΄ΡŠΡ€ΠΏΠ°Ρ‚Π΅ навън смСло)
EN pull up the shaft(do not need to be taken off from the brake disk side - just pull little to get out of the bearing seat bracket. The suspension spring and removed ball joint will give enough freedom of that)

BGВъй ΠΊΠ°Ρ‚ΠΎ ΠΏΡ€ΠΈ ΠΌΠ΅Π½ Π½Π΅ стана Ρ‚Π°ΠΊΠ°, Π·Π° Ρ‚ΠΎΠ²Π° Π°Π· ΠΏΡ€ΠΎΠ΄ΡŠΠ»ΠΆΠΈΡ…:
ENIn my case was not exactly as described, so i have continue:

BG подпрях двигатСля с Π²Ρ‚ΠΎΡ€ΠΈ ΠΊΡ€ΠΈΠΊ максимално накрая Π½Π° ΠΊΠ°Ρ€Ρ‚Π΅Ρ€Π° с Π΄Π΅Π±Π΅Π»ΠΎ Ρ‚Ρ€ΡƒΠΏΡ‡Π΅
EN support the engine with second jack

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BGΠΌΠ°Ρ…Π½Π°Ρ… Ρ‚Π°ΠΌΠΏΠΎΠ½Π° ΠΊΠΎΠΉΡ‚ΠΎ Π΄ΡŠΡ€ΠΆΠΈ скороститС към ΠΊΡƒΠΏΠ΅Ρ‚ΠΎ, слСд Ρ‚ΠΎΠ²Π° свалям “ΡˆΠ°ΡΠΈΡ‚ΠΎ” Π½Π° ΠΊΠΎΠ΅Ρ‚ΠΎ сС заболтя , ΠΌΠ°Ρ…Π°ΠΌ самата ос която Π΅ Π·Π°ΠΊΡ€Π΅ΠΏΠ΅Π½Π° Π½Π° ΠΏΠ»ΠΎΡ‡Π° с Ρ‚Ρ€ΠΈ Π±ΠΎΠ»Ρ‚Π° към кутията. Π’ хСйСнса ΠΈΠΌΠ° спСциалСн инструмСнт Π΄Π° Ρ€Π°Π·Π²ΠΈΠ΅Ρ‚Π΅ ΡΡŠΡ‰ΠΈΡΡ‚ голям ΡΡ‚ΡŠΡ€Ρ‡Π°Ρ‰ΠΈΡΡ‚ голям Π±ΠΎΠ»Ρ‚ Π·Π° Π΄Π° ΠΈΠ·ΠΊΠ°Ρ€Π°Ρ‚Π΅ кутията. ПонС Π½Π° Ρ‚ΠΎΠ·ΠΈ ΠΌΠΎΠ΄Π΅Π» Ρ‚ΠΎΠ²Π° няма Π½ΡƒΠΆΠ΄Π°, ΠΌΠ°Ρ…Π°Ρ‚ сС 3-Ρ‚Π΅ Π³Π°ΠΉΠΊΠΈ ΠΈ сС сваля, Π·Π° ΠΌΠΎΠ΄Π΅Π»Π° с 2 шанги Π·Π° скороститС ΠΏΡ€Π΅Π΄ΠΏΠΎΠ»Π°Π³Π°ΠΌ Π΅ Π΄Ρ€ΡƒΠ³ΠΎ.
ENhave removed the gearbox pillow that connect the gearbox itself with the body.Next remove that mini metal frame unit,followed by the vertical tenon plate. There is actually special key for that but i haven`t one.

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BGсвалих всички Π±ΠΎΠ»Ρ‚ΠΎΠ²Π΅ ΠΎΡ‚ кутията ΠΊΠΎΠΈΡ‚ΠΎ я ΡΠ²ΡŠΡ€Π·Π²Π°Ρ‚ към двигатСля,Ρ‚ΡƒΠΊ Π²Π½ΠΈΠΌΠ°Π²Π°ΠΉΡ‚Π΅ ΠΊΠ°Ρ‚ΠΎ Π²Π°Π΄ΠΈΡ‚Π΅ пластмасата ΠΏΠΎΠΊΡ€ΠΈΠ²Π°Ρ‰Π° Π΄ΡƒΠΏΠΊΠ°Ρ‚Π° Π½Π° Π΄Π°Ρ‚Ρ‡ΠΈΠΊΠ° Π½Π° коляновия Π²Π°Π», ΠΈ ΠΆΠΈΠ»ΠΎΡ‚ΠΎ Π½Π° ΠΊΠΈΠ»ΠΎΠΌΠ΅Ρ‚Ρ€Π°ΠΆΠ°(Π°ΠΊΠΎ ΠΈΠΌΠ°Ρ‚Π΅). Π•Π΄ΠΈΠ½ ΠΎΡ‚ Ρ‚Π΅Π·ΠΈ Π±ΠΎΠ»Ρ‚ΠΎΠ²Π΅ Π΅ Ρ‚ΠΎΡ‡Π½ΠΎ срСщу лоста Π½Π° ΡΡŠΠ΅Π΄ΠΈΠ½ΠΈΡ‚Π΅Π»Ρ - трябва Π²ΠΈ ΡˆΠ΅ΡΡ‚ΠΎΠ³Ρ€Π°ΠΌ, ΠΈ Сдиния Π΅ Ρ‚ΠΎΡ‡Π½ΠΎ ΠΏΠΎΠ΄.. кутията ΠΏΡ€Π΅Π· ауспуха(ΠΊΠ°Π·Π²Π°ΠΌ Ρ‡Π΅ Π²ΠΈ трябва ΠΊΠ»ΡŽΡ‡ ΡˆΠ΅ΡΡ‚ΠΎΠ³Ρ€Π°ΠΌ Π·Π°Ρ‰ΠΎΡ‚ΠΎ Π°Π· ΠΏΠΎΠ»Π·Π²Π°Ρ… ΠΎΡ‚ Ρ‚Π΅Π·ΠΈ ΠΊΠΎΠΈΡ‚ΠΎ са Π½Π°ΠΏΡ€Π°Π²Π΅Π½ΠΈ Π·Π° гСдория.ВоСст ΠΊΠ°ΠΌΡŠΡ‡Π΅Ρ‚ΠΎ наподобява външно гСдория Π° Π² Π½Π΅Π³ΠΎ Π΅ Π½Π°Π±ΠΈΡ‚ ΡˆΠ΅ΡΡ‚ΠΎΠ³Ρ€Π°ΠΌΠ°. Много Π΄ΠΎΠ±Ρ€Π΅ стана ΠΈ Π²Π»ΠΈΠ·Π°Ρ‚ ΠΌΠ½ΠΎΠ³ΠΎ ΠΏΠ»ΡŠΡ‚Π½ΠΎ Π² ΠΎΡ‚Π²ΠΎΡ€ΠΈΡ‚Π΅-Π½Π΅ Ρ€Π°Π·Π±ΠΈΠ²Π°Ρ‚)
ENnow i removed all bolts that support the box locked to the engine.Be careful with the plastic what cover the engine speed sensor, and the vehicle speed sensor metal cable(if have one). One of that long bolts is exactly in front of clutch leveler, so you need allen key

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BG свалятС лява полуоска ΠΈ я Π·Π°ΠΏΠΎΠΊΠΈΡ‚Π²Π°Ρ‚Π΅ някъдС, настрани ΠΈ Π΄ΠΎΠ»Ρƒ ΠΏΡ€ΠΈΠΌΠ΅Ρ€Π½ΠΎ
EN take off the left drive shaft from the gearbox and move it slightly aside

BG ΠΎΡ‚ΠΊΠ°Ρ‡Π΅Π½Π° ΠΎΡ‚ Π±ΠΎΠ»Ρ‚ΠΎΠ²Π΅ ΠΈ Ρ‚.Π½. сСга трябва Π΄Π° я Ρ€Π°Π·ΠΊΠ»Π°Ρ‚ΠΈΡ‚Π΅ кутията Π»Π΅ΠΊΠΎ Π·Π° Π΄Π° сС ΠΌΡ€ΡŠΠ΄Π½Π΅ ΠΌΠ°Π»ΠΊΠΎ,ΠΎΡ‚ Ρ‚Π°ΠΌ си ΠΏΠΎΠΌΠΎΠ³Π½Π΅Ρ‚Π΅ с ΠΎΡ‚Π²Π΅Ρ€ΠΊΠ° Π΄Π° ΠΈΠ·Π»Π΅Π·Π΅ Π»Π΅ΠΊΠΎ Π½Π°Π·Π°Π΄. НС Ρ‡Π°ΠΊΠ°ΠΉΡ‚Π΅ Π΄Π° Π²ΠΈ Π΅ лСсно особСно Π°ΠΊΠΎ ΠΊΠΎΠ»Π°Ρ‚Π° Π΅ ΠΊΠ°Ρ‚ΠΎ Π² моя случай - Π½Π° зСмята Π½Π΅ Π½Π° ΠΏΠΎΠ΄Π²ΠΈΠΆΠ½Π° шина. Няма ΠΊΠ°ΠΊ Π΄Π° Π²ΠΈ ΠΏΠΎΠΌΠ°Π³Π° някой, освСн Π΄Π° ΠΏΠΎΠ»Π΅Π³Π½Π΅ Π½Π° Π΅Π΄Π½Π° страна ΠΏΠΎΠ΄ ΠΏΡ€Π΅Π΄Π½ΠΈΡ†Π°Ρ‚Π° Π½ΠΎ ΠΏΠ°ΠΊ Π΅ Π½Π΅ΡƒΠ΄ΠΎΠ±Π½ΠΎ, Ρ‚Π° Π·Π° Ρ‚ΠΎΠ²Π° ΠΈ Π² моя случай Π½Π° Ρ€ΡŠΠΊΠ° съм си я свалял Π°Π·.. ΠŸΠΎΠΌΠΎΡ‰ Π²ΠΈ трябва Π·Π° слСдното, особСно Π°ΠΊΠΎ Π² Π½Π°Ρ‡Π°Π»ΠΎΡ‚ΠΎ дясната полуоска Π½Π΅ Π΅ излязла:
EN now, released from bolts, shake little the gearbox and with small help of screw driver it will move easy. The shit here was that the car was on tripod stands so the removing was possible only by hand and to be more fun.. was not enough space for two pair of hands. Was easy to lift it down on the floor and to pull it forward. Because of the right drive shaft which did not come out back from the bearing i have to do:

BG!! ΠΏΠΎΠ½Π΅ΠΆΠ΅ кутията няма ΠΊΠ°ΠΊ Π΄Π° ΠΈΠ·Π»Π΅Π·Π΅ Π½Π°ΠΏΡ€Π°Π²ΠΎ Π½Π°Π·Π°Π΄ - ΠΏΡ€Π΅Ρ‡ΠΈ част ΠΎΡ‚ Π½ΠΎΡΠ΅ΡˆΠΈΡ‚Π΅ Π³Ρ€Π΅Π΄ΠΈ, Π·Π° Ρ‚ΠΎΠ²Π° Ρ€Π°Π·Π²ΠΈΠ²Π°ΠΌΠ΅ 1-Π²Π° свСщ ΠΈ Ρ‚ΠΈΠΊΠ°ΠΌΠ΅ Π΅Π΄Π½Π° Ρ‚Ρ€ΡŠΠ±Π°(лост) ΠΈ собствСника Π½Π° ΠΊΠΎΠ»Π°Ρ‚Π°(ΠΈΠ»ΠΈ ΠΏΠΎΠΌΠ°Π³Π°Ρ‡Π°) напъва към Π½Π΅Π³ΠΎ Π²Π½ΠΈΠΌΠ°Ρ‚Π΅Π»Π½ΠΎ. Π’Π°ΠΊΠ° Π½Π°Π·Π°Π΄, ΠΈΠ·Π²ΠΈΠ²Π°ΠΉΠΊΠΈ Π»Π΅ΠΊΠΎ ΠΈ настрани Π²Π°Π΄ΠΈΠΌ кутията, ΠΊΠ°Ρ‚ΠΎ ΡΡŠΠΎΡ‚Π²Π΅Ρ‚Π½ΠΎ ΠΈ с ΠΊΡ€ΠΈΠΊΠ° Π»Π΅ΠΊΠΎ ΠΏΠΎΠ²Π΄ΠΈΠ³Π°ΠΌΠ΅ Π½Π°Π³ΠΎΡ€Π΅(Ρ‚ΠΎΠ·ΠΈ ΠΏΠΎΠ΄ ΠΌΠΎΡ‚ΠΎΡ€Π°).
Π Π΅Π·ΡƒΠ»Ρ‚Π°Ρ‚ ΠΏΡ€ΠΈ нас - Π΅Π΄Π½Π° кутия Π½Π° зСмята, ΠΌΠ°Π»ΠΊΠΎ ΠΏΠΎΡ‚ ΠΈ Π»Π΅ΠΊΠΎ одраскана лява Ρ€ΡŠΠΊΠ°(моята Ρ€Π°Π·Π±ΠΈΡ€Π° сС)
EN!! because the gearbox have no way just to be pulled back because of the under engine main frame, i removed the 1st cylinder spark plug and use stick to to gently move the engine here and there. Same time using the jack under the engine i lift or move down while my helper was pushing the rod. The result after the fight was gearbox down and few scratches on my hand
BG сСга спокойно ΠΈΠΌΠ°Ρ… място Π΄Π° ΠΈΠ·Π»ΠΎΠΏΠ°Ρ‚Π΅ дясната полуоска ΠΏΡ€ΠΈ Ρ€Π°Π·Π²ΠΈΡ‚ΠΈ Π±ΠΎΠ»Ρ‚ΠΎΠ²Π΅ Π΄Π° ΠΈΠ·Π»Π΅Π·Π΅ ΠΎΡ‚ мястото си, ΠΏΠΎΠ»Π·Π²Π°ΠΉΠΊΠΈ “ΠΌΠ΅ΠΊ” Ρ‡ΡƒΠΊ
EN now you can hit the right shaft ot easy using soft hammer

BG
ΠŸΡ€ΠΈ Π²ΠΊΠ°Ρ€Π²Π°Π½Π΅ Π½Π° кутията:
* Π²ΠΈΠΌΠ°Π²Π°ΠΉΡ‚Π΅ Π΄Π° Π½Π΅ Π±ΡƒΡ‚Π½Π΅Ρ‚Π΅ лоста Π½Π° ΡΡŠΠ΅Π΄ΠΈΠ½ΠΈΡ‚Π΅Π»Ρ ΠΈ Π΄Π° ΠΈΠ·Π»Π΅Π·Π΅ навън Π»Π°Π³Π΅Ρ€Π° ΠΌΡƒ ΠΏΡ€ΠΈ ΠΌΠΎΠ½Ρ‚Π°ΠΆΠ°
* Π²Π½ΠΈΠΌΠ°Π²Π°ΠΉΡ‚Π΅ ΠΊΠ°Ρ‚ΠΎ Π²ΠΊΠ°Ρ€Π²Π°Ρ‚Π΅ дясната полуоска Π½Π° място.
* размСствайтС Π»Π΅ΠΊΠΎ Π²ΡŠΡ€Ρ‚Π΅Π»ΠΈΠ²ΠΎ наляво надясно кутията Π·Π° Π΄Π° Π²ΠΈ Π΅ ΠΏΠΎ-лСсно
* ΠΊΠΎΠ³Π°Ρ‚ΠΎ разстояниСто Π΅ ΠΎΠΊΠΎΠ»ΠΎ 1ΠΌΠΌ-4ΠΌΠΌ ΠΌΠ΅ΠΆΠ΄Ρƒ кутията ΠΈ двигатСля, Ρ‚ΠΎΠ³Π°Π²Π° стягайтС ΠΏΠΎΠ»Π΅ΠΊΠ° с Π±ΠΎΠ»Ρ‚ΠΎΠ²Π΅Ρ‚Π΅, ΠΈΠ½Π°Ρ‡Π΅ ΠΌΠΎΠΆΠ΅ Π΄Π° Π·Π°ΠΏΠ΅Ρ†Π½Π΅ някъдС Π½Π°ΠΊΡ€ΠΈΠ²ΠΎ ΠΈ Π΄Π° станС Π³Ρ€ΠΎΠ·Π½Π° Ρ€Π°Π±ΠΎΡ‚Π°
EN
On back assembly
* be careful to not touch the clutch leaver and to pull out of place the clutch bearing
* caution when put back the right drive shaft
* only when the gearbox is about 1-4mm to the engine block start to tight on place the bolts

РазглабянС Π½Π° кутията / Gearbox dismantle:

- ΠΌΠ°Ρ…Π°Ρ‚Π΅ 3-Ρ‚Π΅ Π±ΠΎΠ»Ρ‚Π° Π½Π° ΠΌΠ΅Ρ‚Π°Π»Π½ΠΎΡ‚ΠΎ ΠΊΠ°ΠΏΠ°Ρ‡Π΅ / remove the three srews
zx17.jpg
- свалятС ΠΌΠ°Ρ€ΠΊΠΈΡ€Π°Π½Π°Ρ‚Π° Π·Π΅Π³Π΅Ρ€ΠΊΠ° ΠΈ ΠΏΠ°ΠΊΠ΅Ρ‚Π° Π³Π°ΠΉΠΊΠΈ / remove the marked locker rig and nut package
zx18.jpg
BGΠ’ΡƒΠΊ Π΅ странното. НС Π·Π½Π°ΠΌ ΠΊΠ°ΠΊΠ²ΠΎ Π΄Π° Π²ΠΈ ΠΏΠΎΡΡŠΠ²Π΅Ρ‚Π²Π°ΠΌ. Π’ΠΎΠ²Π° Π΅ ΠΏΠ°ΠΊΠ΅Ρ‚ ΠΎΡ‚ Ρ‚Ρ€ΠΈ Π³Π°ΠΉΠΊΠΈ,ΠΊΠΎΠΉΡ‚ΠΎ са ΠΎΠ±Ρ…Π²Π°Π½Π°Ρ‚ΠΈ ΠΎΡ‚ Π²ΠΈΠ΄ пластина която Π΅ ΠΊΠ°Ρ‚ΠΎ ΠΏΠΎΠ΄Π»ΠΎΠΆΠ½Π° шайба с ΠΏΠ΅Ρ€Π° ΠΊΠΎΠΉΡ‚ΠΎ Π·Π°Ρ‰ΠΈΠΏΠ²Π°Ρ‚ Π³Π°ΠΉΠΊΠΈΡ‚Π΅. ΠŸΡ€ΠΈ ΠΎΠΏΠΈΡ‚Π° ΠΌΠΈ Π΄Π° я разтворя сС ΠΎΡ‚Ρ‡ΡƒΠΏΠΈΡ…Π° ΠΊΡ€Π°ΠΉΡ‰Π°Ρ‚Π° ΠΊΠ°Ρ‚ΠΎ Π·Π°ΠΊΠ°Π»Π΅Π½ΠΎ ΠΏΠ°Ρ€Ρ‡Π΅ ΠΌΠ΅Ρ‚Π°Π».
Π“Π°ΠΉΠΊΠΈΡ‚Π΅ са с Ρ€Π°Π·ΠΌΠ΅Ρ€ 24,5! ΠΈ Π·Π° Ρ‚ΠΎΠ²Π° ΠΏΠ°Π΄Π½Π° ΠΌΠ½ΠΎΠ³ΠΎ ΠΌΠ°ΠΌΠ°Ρ‚Π°..ΠΈ ΠΏΠΈΠ»Π΅Π½Π΅ Π½Π° Π΄Π²Π° ΠΊΠ»ΡŽΡ‡Π° Π° ΡΡŠΡ‰ΠΎ Ρ‚Π°ΠΊΠ° сС ΠΎΠΊΠ°Π·Π° Ρ‡Π΅ послСдната ΠΏΠΎΡ€Π°Π΄ΠΈ Ρ‚ΡŠΠ½ΠΊΠΎΡΡ‚Π° ΠΈΠΌ ΠΈ близоста Π΄ΠΎ ΠΎΡ‡ΡƒΠΏΠ΅Π½Π°Ρ‚Π° ΠΏΠΎΠ΄Π»ΠΎΠΆΠΊΠ° нямашС Ρ€Π°Π·Π²ΠΈΠ²Π°Π½Π΅ Π·Π° Ρ‚ΠΎΠ²Π° я.. срязах:
ENHere is tricky.I have no ide what advice to give you. That package was from three nuts, with some metal unlocking preventing element. In my attempt to open it, it just broke apart similar if it was hardened. The nuts are size 24.5 so.. i presume is special key in some sort. After grinding wrenches and a lot of swear finally i just cut them.

zx19.jpg
BGΠ‘ΡŠΡ‰ΠΎ ΠΊΠ°Ρ‚ΠΎ подсказка, ΠΏΡ€Π΅Π²ΠΊΠ»ΡŽΡ‡Π΅Ρ‚Π΅ Π½Π° 5-Ρ‚Π°.Π’Π°ΠΊΠ° ΠΌΡƒΡ„Π°Ρ‚Π° слиза Π½Π°ΠΉ-Π΄ΠΎΠ»Ρƒ ΠΈ Π²ΠΈ сС отваря масто Π·Π° Π³Π°ΠΉΠΊΠΈΡ‚Π΅
- ΠΈΠ·Π±ΠΈΠ²Π°Ρ‚Π΅ Ρ‚Ρ€ΡŠΠ±ΠΈΡ‡ΠΊΡ‚Π° която Π΅ Π½Π° Π²ΠΈΠ»ΠΊΠ°Ρ‚Π°, Π°ΠΊΠΎ Π½Π΅ ΠΌΠΎΠΆΠ΅ ΠΏΡ€Π°Π²ΠΈΡ‚Π΅ ΠΊΠ°Ρ‚ΠΎ ΠΌΠ΅Π½, ΠΏΡ€ΠΎΠ±ΠΈΠ²Π°Ρ‚Π΅ ΠΈ слСд Ρ‚ΠΎΠ²Π° замСнятС нСя с Ρ‰ΠΈΡ„Ρ‚ със ΡΡŠΡ‰ΠΈΡΡ‚ Π΄ΠΈΠ°ΠΌΠ΅Ρ‚ΡŠΡ€
ENAs hint, put on 5th gear. Now the gear sleeve move max down and open space for the nuts. Push out the small pipe on the gear selector,if you can`t just make like me - drill it, and replace with own pin with same size

zx20.jpg
BGΡ€Π°Π·Π²ΠΈΠ²Π°Ρ‚Π΅ Π²Π½ΠΈΠΌΠ°Ρ‚Π΅Π»Π½ΠΎ Π±ΠΎΠ»Ρ‚ΠΎΠ²Π΅Ρ‚Π΅ ΠΊΠΎΠΈΡ‚ΠΎ Π΄ΡŠΡ€ΠΆΠ°Ρ‚ Π·Π΅Π³Π΅Ρ€ΠΊΠΈΡ‚Π΅. Π˜ΠΌΠ°ΠΉΡ‚Π΅ Π΅Π΄Π½ΠΎ Π½Π° ΡƒΠΌ, Ρ‡Π΅ са натягани с Π΅Π΄ΠΈΠ½ силикон Π²ΡŠΡ‚Ρ€Π΅ ΠΏΡ€ΠΎΡ‚ΠΈΠ² Ρ€Π°Π·ΠΈΠ²Π°Π½Π΅ ΠΈ Π°ΠΊΠΎ ΠΊΠ»ΡŽΡ‡Π° Π·Π²Π΅Π·Π΄Π° Π’40 Π΅ ΠΌΠ°Π»ΠΊΠΎ ΠΎΡ‚ ΠΌΠ°Π»ΠΊΠΎ Π»Π°Π±Π°Ρ†Π°Ρ‰ ΠΈ ΠΈΠΌ ΠΏΡ€Π΅Π²ΡŠΡ€Ρ‚Π°Ρ‚Π΅ Π³Π»Π°Π²ΠΈΡ‚Π΅ Π±Π΅Π· Π½Π°Π΄Π΅ΠΆΠ΄Π° Π·Π° Ρ€Π°Π·Π²ΠΈΠ²Π°Π½Π΅ послС!!!
ENcarefully remove the bolts which keep the circlips. That ones has unlocking glue, so your Torx key should be fitting without gap. Otherwise the head will be fucked up so your try!

BGАз ΠΏΠΎΠ»Π·Π²Π°Ρ… Ρ‚Π°ΠΊΡŠΠ² ΠΎΡ‚ ΠΊΠΎΠΌΠΏΠ»Π΅ΠΊΡ‚ΠΈΡ‚Π΅ ΡˆΠ΅ΡΡ‚Ρ€ΠΎΠ³Ρ€Π°ΠΌ-Π·Π²Π΅Π·Π΄Π°(Ρ‚Π΅Π·ΠΈ Π΄Π΅Ρ‚ΠΎ са Π² ΠΊΡƒΡ‚ΠΈΠΉΠΊΠ° всякакви Π½Π°ΠΊΡ€Π°ΠΉΠ½ΠΈΡ‡Π΅Ρ‚Π°,с Π΄ΡƒΠΏΠ΅ ΡˆΠ΅ΡΡ‚ΠΎΠ³Ρ€Π°ΠΌ 6 ΠΊΠΎΠ΅Ρ‚ΠΎ Π±Π΅ Π²ΠΊΠ°Ρ€Π°Π½ΠΎ Π² ΠΌΠ°Π»ΠΊΠΎ Π³Π΅Π΄ΠΎΡ€Π΅)
ENI have used bit form set so it was quite well fit.
zx21.jpg
- ΠΈ ΠΈΠ·Π²Π°ΠΉΠΆΠ΄Π°ΠΉΠΊΠΈ ΠΊΠΎΡ€ΡƒΠ±Π°Ρ‚Π° Π²ΠΈΠΆΠ΄Π°Ρ‚Π΅: / now after removing the cover you see
zx22.jpgzx23.jpgzx24.jpg
BGΠžΡ‚ Ρ‚Π°ΠΌ насСтнС Π²Π½ΠΈΠΌΠ°Ρ‚Π΅Π»Π½ΠΎ свалянС Π½Π° Π»Π°Π³Π΅Ρ€ΠΈ, Π·Π΅Π³Π΅Ρ€ΠΊΠΈ ΠΈ Ρ‚.Π½. ΠΏΡ€Π΅Π΄ΠΏΠΎΠ»Π°Π³Π°ΠΌ няма Π΄Π° Π²ΠΈ Π΅ ΠΏΡ€ΠΎΠ±Π»Π΅ΠΌ, Π½Π΅ Π΅ Ρ‚Ρ€ΡƒΠ΄Π½ΠΎ.
ENSo, after that removing of bearings and so on.. what you like

УспСх Π½Π° всички ΠΎΡ‚ ΠΌΠ΅Π½! Good luck!

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